- Products Details
Quick Details
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Brand Name: SUNNY STEEL
Model Number: Ceramic Tile Lined
Place of Origin: China
Packaging & Delivery
- Packaging Details: by container
- Delivery Detail: 30 days
Specifications
Our alumina ceramic lined project is composed of alumina ceramic tile, made of a natural rubber base made with high tensile strength and mounted on steel plate. The ceramic tile lined pipes and fittings are the use of high temperature, strong adhesive will be used to paste alumina ceramic tiles the pipe wall, after the heat curing to form a solid anti-wear layer.
Ceramic tile lined pipe is our company to absorb similar products at home and abroad on the basis of advanced technology developed a shell for the steel body, within the wear-resistant ceramic tube of the new composite pipe products, with high wear resistance long service life And so on
The use of anti-off porcelain tube, porcelain tube mosaic, so that paste more flat, more solid with a strong inorganic adhesive paste, wear-resistant steel bowl welding, porcelain and steel body combined to form a double reinforcement to ensure that the porcelain tube does not fall off. The installation of flexible, high wear resistance, processing convenience, the cost is moderate.
High hardness
Rockwell hardness of high alumina ceramics is up to HRA80-90 which is second only to diamond and far exceeds wear-resistant steel stainless
Excellent wear resistance
The wear resistance of high alumina ceramics is 266 times that of manganese steel and 171.5 times that of high chromium cast iron. According to our investigation & follow-up to the clients, the service life of equipment can be prolonged over 10 times under the same working conditions.
Corrosion resistance
High alumina ceramics are inorganic oxides with extremely stable molecular structure and no electrochemical corrosion, thus they can resist erosion of acid, alkali, salt solutions and organic Solvents.
Thermostability
Working temperature of high alumina ceramics can be as high as 1400℃.
Good self-lubricity
High alumina ceramics have the properties of self-lubricity and in adhesion, the roughness is only 1/6 that of steel pipes thus less flow Resistance.
Light weight
The density of high alumina ceramics is about 3.6g/cm3, which is only half that of steel, thus easy for construction and installation.
Ceramic tile lined pipe is composed of three layers: outer steel pipe layer, corundum layer, and ceramic glue layer. The inner ceramic layer is white from the surface. The ceramic is generally 95% ceramic, and the temperature is generally below 200°C.
At present, the common ceramic sheets lined with ceramic composite pipes are: ceramic block, dovetail mutual pressure, welding type, mosaic, card slot and so on. It has the characteristics of wear resistance and long service life.
Performance
- Large hardness
Rockwell hardness HRV 80-90 - High wear resistance
Wear resistance is equivalent to 20-30 times of high manganese steel. - Light weight
Its density is 3.9g/cm³, which is only half that of steel, which can greatly reduce the equipment load - Imported glue
Magbao imported glue, bonding strength: 10Mpa, working temperature: -60℃ to +250℃, welding type, wear resistance up to 800℃.
Specifications
- Pipe diameter: ≥DN100
- Steel pipe thickness: ≥4mm
- Steel pipe material: Q235 or stainless steel
- Ceramic thickness: 4mm, 6mm, 8mm, 10mm, etc.
- Connection method: flange, welding, casing, V-connector
- Working pressure: ≤1.0 MPa (other pressures need to be communicated with customer service)
Ceramic tile technical indicators
- Ceramic marking: 92-95
- Bulk density: 3.9g/cm³
- Tensile strength: 1030MPa
- Flexural strength: 212MPa
- Hardness HRV: 80-90
Production requirements for the process of pasting tiles on the inside of steel pipes
The ceramic tiles are pasted to the inner wall of the steel pipe with high temperature wear-resistant glue to play a wear-resistant role.
| No. | Process | Standard | Inspection |
|---|---|---|---|
| 1 | Cleaning the inner surface of the fitting | Clean up all the rubbish and floating ash on the inner surface of construction equipment and pipe fittings. | Checked by the construction supervisor. |
| 2 | Rust removal, oil removal, paint removal | The rust, grease, and paint on the bonding surface must be completely removed without leaving any traces. Use iron sand skin, angle grinder, and soft sand skin to polish to see the metallic luster. After cleaning, wipe the surface with a cloth until there is no trace of dirt. | After the inspection and acceptance by the quality inspector, the construction of the next process can be carried out. |
| 3 | Formulated Adhesives | It must be measured in strict accordance with the prescribed proportion, and how much should be used; it must be stirred evenly, and the overall mixing should not be less than 4 times; if the mixed embedded material is added, the binder must be mixed well before adding the mixture and mixing Not less than 3 times. | Assigned by designated personnel. |
| 4 | Repair of the adhesive surface | If there are potholes on the pasting surface, especially if there are large potholes on the pasting surface of the old equipment, the wear-resistant ceramic sheet must be gradually filled with embedded materials. | After the inspection and acceptance by the quality inspector, the construction of the next process can be carried out. |
| 5 | Paste wear-resistant ceramic tiles | There should be no dust or dirt on the surface of the ceramic tiles. The surface of the repaired inlay material must be leveled. The pasting surface must be wiped again. Scrape the adhesive on the pasting surface for 1-2 times and scrape it flat. Scrape the back of the ceramic sheet for 1 It is necessary to ensure that there is a certain thickness of uniform adhesive available for pasting. | Checked by the person in charge of the construction of the pasted ceramic tiles. |
| 6 | Repair of gaps and corners between ceramic tiles | The gaps exceeding 3 mm must be repaired with wear-resistant and anti-corrosion fillers, the edges and corners must be neat, and the bevels must be trimmed with special ceramic tiles and then filled with fillers. | After the repair, the person in charge of the construction and the quality inspector will conduct a comprehensive quality inspection, and submit it to Party A for acceptance after passing the inspection. |
| 7 | Maintenance time | After construction and repair are completed, it can be put into use after natural maintenance for more than 12 hours after acceptance by Party A. |
The ceramic tile is pasted on the steel pipe with high temperature wear-resistant glue to play a wear-resistant role, and the pipe is generally white. Generally used for large diameter pipes.
Bends and other profile sections can be clad in whole and this process has changed the traditional practice to fabricate bend and other profile sections by drawing polyline without changing flow pattern of material inside piping, greatly reducing conveyance resistance of material.
There are probably hundreds of different methods for packing an abrasion resistant pipe and Elbows, and most of them have merit, but there are two principles that are vital for any method to work prevent rusting and Sea transportation security.
Ceramic lined pipes are packed with channel steel cases
Ceramic tile lined tees are packed in I-bream frame
Ceramics with very low friction factor at low impingement angles decreases the abrasion of materials maximally. Its low density makes it easy to carry and install. These ceramic lined fittings include elbows, bend, reducers and T pipes are bonded with the abrasion resistant alumina or ZTA ceramic tiles into the inner wall of the carbon steel pipes/elbows with strong-high-temperature resistant adhesive, thus form a firm abrasion resistant layer.
Ceramic tile lined wear-resistant multi-pass pipe
The use of Ceramic tile lined pipe and fittings is ideal in services that are prone to erosive wear, and where standard pipe and fittings would fail within 24 months or less.
Ceramic tile lined wear-resistant elbow pipe
This method mainly applied in the pneumatic&hydraulic conveying system and it can be applied in almost all kinks of pipe fittings like coal powder conveying pipes and elbows, dusting, ash, slag removing pipes, elbows, reducer, T pipe and cross pipe, even laterals, mining slurry conveying pipe fittings and so on. Almost no limitation for the the diameter of the pipe fittings.
The Wear Resistant Ceramic Lining Steel Pipe Feature
- The ceramic pipe lining of hydraulic and pneumatic conveying transport has efficiency and economy,especially in steel tubes.
- Where they have great advantages, increasing the time of life.
- Therefore these sites,the curves,are lining internally against abrasion,including the firt segment straight after leaving the region.
A conventional ceramic tip was arranged with a certain gap between tips in a steel pipe so that the pipe was damaged at the gap before the tip was worn out. The newly developed ceramic tip has a shape with no straight line portion parallel to the transport direction so that the steel pipe is protected until the tip is worn out.
THe tailings that are in the pipeline hydraulic transport,which are the phenomena known as the wear abrasion,fatigue,impact.
Have seen that,the use of a tube is 6mm in lenght,the pipe wall thickness was 20mm,and after 8 mounths of using,the bottom is correded till the pipe has 1mm of thickness.
The pipe lined by Dahua has the advantage of the 3mm to 4mm of thickness after 12 mounth of use.
The direction of alignment of ceramics in zig zag,have excellent resistance tc friction of abrasive agents such as sand,gravel,gravel,tailings with solid particles,scale,coal,pulp, tailings from phosphate,salt slag, sludge,ash,..
We are sure that from pure-hearted cooperation we can establish good relationships. Feel free to contact us, we are sure to satisfy you with our professional information, top quality products, best price, and efficient services.
A cross section of a steel pipe after 1 year of used
How long is your delivery time?
The delivery time of customized products is generally 25 35 days, and non customized products are generally shipped within 24 hours after payment.
What are your payment terms?
T/T 30% as the deposit,The balance payment is paid in full before shipment
What is your minimum order quantity?
There is no minimum order quantity requirement. Customized products are tailor made according to the drawings provided by the customer.
Do you provide samples? Is it free?
If the value of the sample is low, we will provide it for free, but the freight needs to be paid by the customer. But for some high value samples, we need to charge a fee.
What is the packaging and transportation form?
Non steaming wooden box and iron frame packaging. Special packaging is available according to customer needs. The transportation is mainly by sea.
Inspections
As part of our quality regimen, 100% of incoming raw materials, semi-finished products, as well as finished products are thoroughly inspected prior to being entered into our inventory. We have established multiple hold points throughout fabrication as well as a comprehensive final inspection for all products.
Verified Supplier - Sunny Steel Enterprise Ltd.
Bussiness Type: Manufacturer,Trading Company Scale: 51 - 100 People
Country/Region: China (Mainland)/No.273, Siping Road, Shanghai,
Established:
